Made in the USA, or else

Custom Wire Harnesses

Design online or upload a drawing. We build engineer-reviewed harnesses and cable assemblies with no minimum order, shipped from Kingston, NY with rush builds in as little as 10 business days.

Use ConfiguratorUpload Design
01No MOQ
02Engineer reviewed
03USA built
0410 business days rush
Drone in flightTractor working a fieldExcavator on a job siteAutomotive engine bay wiringOff-road vehicle on the trail

Used by Industry Leaders

Amazon - Trusted by MiniProto for wire harness solutionsAWL Industries - Custom wire harness manufacturing partnerConstruction Robotics - Robotic automation wire harness solutionsContoro - Advanced technology wire harness assembliesDAX - Custom cable assembly solutionsU.S. Department of Energy - Wire harness solutions for national laboratoriesFederal Aviation Administration - Aviation wire harness manufacturingFormlabs - 3D printing technology wire harness integrationHyundai - Automotive wire harness manufacturingLos Alamos National Laboratory - National security wire harness solutionsJohn Deere - Agricultural equipment wire harness solutionsU.S. Army - Military wire harness manufacturingU.S. Navy - Naval wire harness solutionsUplink Robotics - Robotic systems cable assembliesVDI - Vehicle Driver Interactive technology solutionsLockheed Martin - Defense and aerospace wire harness manufacturingVecna Robotics - Autonomous material handling robotics cable assembliesIridium - Satellite communications wire harness manufacturingJohns Hopkins Applied Physics Laboratory - Defense research wire harness solutionsSmith+Nephew - Medical technology wire harness assembliesCornell University - Research and engineering wire harness solutionsStanford University - Research wire harness manufacturing

Services

We Build Custom Wire Harnesses

Bring a finished design, a drawing, or nothing at all. Configure online for instant pricing, upload for an engineer-reviewed quote, or have us design or reverse engineer first. We build it either way.

01Main Service

Build From Your Design

Production and prototype harness builds from your design. Design it in the online configurator for instant pricing, or upload your drawing and an engineer quotes it.

No Minimum Orders
Engineer Reviewed
Rush ships in 10 business days
Design in ConfiguratorUpload Design for Quote
02Service + Build

Wire Harness Design

Design a new harness from requirements, schematic to build-ready package. Then we build it.

Schematic to Routing
DFM Review
Built In-House
Learn more
03Service + Build

Reverse Engineering

Rebuild documentation and BOMs for legacy or undocumented harnesses, then build new units to the recovered spec.

Legacy Connector ID
Drawing Recreation
Rebuilt In-House
Learn more

Instant Ballpark Estimate

For design and reverse engineering projects. Building your design? Use the configurator above for exact pricing.

10

Each connector housing. Count both ends of a mated pair separately.

50

Each individual conductor. A multiconductor cable counts as one wire per conductor inside it, not one for the whole cable.

5

Each point where two or more wires are joined or branch off.

2

Each continuous run of sleeving, heatshrink, conduit, or loom.

Rough preliminary estimate

$1,323–$1,789

Rough preliminary estimate only, not a quote. Final pricing depends on full requirements.

Get exact quote →

Manufacturing Capabilities

Professional Wire Harness Assembly Services

From simple prototypes to complex multi-branch assemblies, we deliver precision wire harnesses with no minimum orders and rapid turnaround.

01Capability

Crimped Terminals

Professional crimping for JST, Molex, TE Connectivity, Hirose, and specialty connectors. IPC/WHMA-A-620 workmanship practices with pull-tested crimps.

02Capability

Soldered Terminals

RoHS compliant soldering for custom connections, prototype assemblies, and specialty applications requiring permanent joints.

03Capability

Custom Wire Solutions

UL1007, UL1015, and UL1061 hook-up wire, GXL/TXL/SXL automotive, mil-spec M22759 Tefzel, high-temp silicone, and battery cable up to 4/0 AWG. Custom sourcing from any vendor for specialized applications.

04Capability

Multi-Conductor Cables

Shielded and unshielded cables from Igus Chainflex, Belden, Alpha Wire. CAT5/6, twisted pair, and custom configurations.

05Capability

Professional Splices

IPC/WHMA-A-620 workmanship practices for splicing with heat shrink protection, inline taps, and branch connections for complex routing.

06Capability

Protection & Sleeves

Heat shrink tubing, braided sleeving, spiral wrap, and convoluted tubing for environmental protection and wire management.

Industries We Serve

Specialized wire harness solutions for diverse industry applications and requirements.

01Industry
Electronics & IoT

Electronics & IoT

Prototype cables for embedded systems, sensor networks, and IoT devices

Learn more
02Industry
Industrial Automation

Industrial Automation

Control panels, PLC connections, and factory automation harnesses

Learn more
03Industry
Automotive & Marine

Automotive & Marine

Weather-resistant harnesses for automotive and marine applications

Learn more
04Industry
Drones & UAV

Drones & UAV

Lightweight, flexible cables for drone and UAV applications

Learn more
Project intake

Ready to Start Your Wire Harness Project?

Get instant quotes with our online configurator or submit custom requirements for engineering review. Professional manufacturing with no minimum orders.

Design in ConfiguratorGet Custom Quote

Our Services

Complete Wire Harness Manufacturing Solutions

From rapid prototyping to low-volume production, we provide comprehensive wire harness and cable assembly services tailored to your project requirements and timeline.

01Service

Custom Wire Harness Assembly

Professional wire harness manufacturing with true no-MOQ. Perfect for prototypes to low-volume production.

IPC/WHMA-A-620 Practices
No Minimum Orders
2 weeks delivery
Learn more
02Service

Custom Cable Assembly

Precision cable assemblies for electronics, automotive, and industrial applications with expert crimping.

100+ Connector Families
Custom Lengths
Protocol Expertise
Learn more
03Service

Prototype Wire Harness Manufacturing

Rapid prototyping services for electronics development with engineering support and quick iterations.

Rapid Iterations
Engineering Review
Development Support
Learn more
04Service

Low Volume Cable Assembly

Small batch production runs from 1-500 units. Bridge the gap between prototype and high-volume manufacturing.

1-500 Units
Volume Discounts
Consistent Quality
Learn more
05Service

Quick Turn Cable Manufacturing

Expedited manufacturing for urgent projects. Rush orders with transparent pricing and realistic timelines.

10 business days rush
Transparent Pricing
Stock Connectors
Learn more
06Service

Shielded Cable Assembly

EMI/RFI shielded cables for sensitive electronics, industrial automation, and lab equipment.

EMI/RFI Protection
Shield Continuity Tested
Foil & Braid Options
Learn more
07Service

Small Batch Wire Harness Production

Small-batch harness production for tested designs and repeat builds.

Repeat Builds
Tested Designs
Consistent Output
Learn more
08Service

Reverse Engineering

Rebuild documentation and BOMs for undocumented or legacy wire harnesses.

Legacy Connector ID
Drawing Recreation
Best-Effort Match
Learn more
09Service

Wire Harness Design

Design a new harness from requirements, schematic to build-ready package.

Schematic to Routing
DFM Review
Sourcing Included
Learn more
10Service

Box Build Assembly

Low-volume box build assembly with harness fabrication, enclosure wiring, and functional test.

Enclosure Wiring
No Minimum Orders
Functional Test
Learn more
11Service

Kitting & Sub-Assembly

Manufacturing kitting services for electronics and harness builds, not ecommerce fulfillment.

Per-BOM Records
Labeled Bags
Sub-Assemblies
Learn more
12Service

Electronic Assembly

Through-hole, connectorization, PCBA-to-harness integration, and mechanical assembly.

Through-Hole
PCBA Integration
Connectorization
Learn more
13Service

Electromechanical Assembly

Motors, actuators, sensors, switches, and fans integrated with custom harnesses.

Robotics
Automation
Custom Harnesses
Learn more
14Service

Military Wire Harnesses

Low-volume mil-spec wire harness manufacturing with MIL-DTL-38999 connector support.

MIL-DTL-38999
Domestic Builds
ITAR-Friendly Handling
Learn more
15Service

Custom Battery Cables

Custom battery cable assembly for inverters, marine, off-grid solar, and robotics.

8 AWG to 4/0
Anderson Stocked
Tinned Lugs
Learn more
Engineering guidance

Not Sure Which Service You Need?

Our engineering team reviews every project and recommends the best approach for your requirements, timeline, and budget. Get expert guidance at no additional cost.

Try Online ConfiguratorGet Custom QuoteTalk to Engineer

Connector Guides

Connector Families We Build With

Practical selection guides for the sealed connector families we stock and assemble: housings, contacts, seals, pinouts, and field assembly.

01Connector Guide
Wireframe CAD render of a Deutsch DTM04-4P receptacle housing

Deutsch DTM

Compact size-20 signal connectors for tight harness breakpoints.

Open guide
02Connector Guide
Wireframe CAD render of a Deutsch DT04-4P receptacle housing

Deutsch DT

Size-16 sealed connectors for mid-current sensors, relays, coils, and field equipment.

Open guide
03Connector Guide
Wireframe CAD render of a Deutsch DTP04-4P receptacle housing

Deutsch DTP

Size-12 power connectors for pumps, fans, motors, and high-current branches.

Open guide
04Connector Guide
Wireframe CAD render of a MIL-DTL-38999 circular connector plug

MIL-DTL-38999

Circular mil-spec connectors: series, shell sizes, insert arrangements, and backshells.

Open guide
View All Connector Guides

Efficiency in Design

Your Wire Harness Design Hub

MiniProto streamlines the process of wire harness design and prototyping. With our interactive tool, rapid delivery, and easy-to-scale solutions, we bring your projects from concept to reality faster than ever.

01Feature

Interactive Wire Harness Configurator

Design your custom wire harness with our user-friendly online tool. Easily select wire types, connectors, and configurations for rapid prototyping.

02Feature

Real-time Cost Estimates

Get instant pricing as you design your harness. Our system updates your cost in real-time, helping you stay within budget during the design process.

03Feature

Rapid Prototype to Production

Seamlessly transition from prototype ordering to bulk production sourcing with ease. Leverage our network for large-scale manufacturing and benefit from our rapid delivery times.

04Feature

USA-Based Assembly

All prototypes are assembled in the USA, ensuring high-quality construction and quick turnaround, ideal for both testing phases and final production.

05Feature

Simple Reordering

Easily reorder your custom designs with just a few clicks, facilitating smooth transitions from prototyping to small-scale production without hassle.

06Feature

Dedicated Customer Support

Our team is here to assist you throughout the design and ordering process. Get quick responses and helpful support whenever you need it.

07Feature

Traditional Quoting Service

For those who need a more tailored approach, our traditional quoting service provides personalized assistance. Work directly with our team to get custom quotes that meet your project's specific needs.

08Feature

Comprehensive Quality Assurance

Every wire harness undergoes rigorous testing and quality control to ensure it meets the highest standards of reliability and performance.

Spec questions

Frequently asked questions

Field notes

From the blog

Tips, tricks, and insights from the team at MiniProto.

PROUDLY MADE IN THE USA

Authentic American Manufacturing

We're not a faceless corporation or overseas operation. We're real people in a real place, crafting quality wire harnesses in a historic firehouse in Kingston, New York.

Kingston / NY
MiniProto's workspace at the historic Union Hose Company building in Kingston, NY

The Historic Rondout District

We're based in Kingston's legendary Rondout, once the third-largest port on the Hudson River and a crucial gateway that moved coal from Pennsylvania to New York City via the Delaware & Hudson Canal. This thriving 19th-century maritime district shaped the entire Hudson Valley's industrial legacy.

Our workshop is housed in the historic Union Hose Company building at 218 E Union St, continuing the neighborhood's tradition of American craftsmanship and innovation.

Contact / shop info

Get In Touch

Hours
Monday-Friday, 9 AM - 6 PM EST
We often respond evenings and weekends too
Manufacturing
All wire harnesses assembled in New York State
Shipping
Nationwide from our Kingston, NY location

Newsletter

Stay Wired with MiniProto.

Join our community and be the first to know about the latest in wire harness prototyping. Get exclusive insights, tips, and updates delivered straight to your inbox.

Latest Prototyping Trends
Stay ahead in the field with our articles on MiniProto updates, new technologies, design tips, and industry insights.
No Spam, Only Value
We respect your inbox. Receive only the most relevant updates and offers, without the clutter of unwanted emails.