Automotive & Marine Cable Assemblies
Rugged cable solutions engineered for vehicles and vessels
From engine bay harnesses to marine electronics, we build cable assemblies that withstand extreme temperatures, vibration, and corrosion. 2 weeks turnaround for aftermarket and specialty applications.
The Challenge
Harsh Environments Demand Better
- Environmental Extremes
Engine bay temperatures exceed 125°C. Salt spray corrodes connections. UV radiation destroys insulation. Standard cables fail within months, leaving you stranded.
- Vibration & Shock
Constant vibration loosens connections and fatigues wires. Marine environments add wave impacts. One broken wire can disable critical systems or leave you without power.
- Aftermarket Complexity
Custom vehicles need custom wiring. OEM suppliers won't help with small quantities. You need someone who understands both modern CAN bus and classic restoration needs.
The Solution
Built for the Road and Sea
Extreme Environment Rated
GXL and TXL wire for automotive temperatures. Marine-grade tinned copper prevents corrosion. UV-resistant jackets provide excellent durability. Salt-spray-rated materials available (ASTM B117 supplier data).
Vibration & Shock Tested
Strain reliefs at every connection point. Abrasion-resistant sleeving protects against chafing. Secure crimps with sample-based pull-force verification prevent intermittent failures.
Aftermarket Focused
No minimum orders for custom builds. Experience with classics to modern CAN bus systems. 2 weeks turnaround gets your project back on the road or water fast.
Applications
Automotive & Marine Cable Solutions We Specialize In
From hot rods to yachts, we've wired it all.
Engine Bay Harnesses
125°C rated GXL/TXL wire. Oil & fuel resistant. Built for the heat of competition.
Dashboard Systems
Custom gauges, CAN bus integration. Professional wire management.
EV Conversions
High-voltage orange cables. BMS wiring. Safety interlocks.
Lighting Systems
LED conversions, light bars, weatherproof exterior connections.
Audio Upgrades
Amplifier wiring, noise-free installations with proper shielding.
Marine Electronics
NMEA 2000 networks, chart plotters, VHF radios. Marine-grade tinned wire resists corrosion. Professional installations following ABYC guidelines.
Technical Specifications
Built to Automotive & Marine Standards
Wire Types
- •GXL: -40°C to +125°C automotive
- •TXL: Thin wall for weight savings
- •Marine: Tinned copper, ABYC rated
- •Gauge range: 20 AWG to 2/0 AWG
Voltage Ratings
- •12V systems: Cars, boats
- •24V systems: Trucks, commercial
- •48V systems: Mild hybrid
- •HV options: EV conversions
Environmental Testing
- •Salt spray: ASTM B117 tested materials
- •UV exposure: SAE J2412 tested
- •Thermal cycling: -40°C to +125°C
- •Vibration: SAE J1211 tested assemblies
Connector Types
- •Deutsch: DT, DTP, DTM series
- •Weather-Pack: Sealed connections
- •Delphi: GT, Metri-Pack series
- •Marine: Ancor, Blue Sea Systems
Abrasion Protection
- •Split loom: Corrugated protection
- •Braided sleeve: Expandable coverage
- •Heat shrink: Sealed protection
- •Tape wrap: OEM-style finishing
Standards Compliance
- •SAE J1128: Automotive wire specs
- •ABYC: Marine electrical standards
- •ISO 6722: Road vehicle wiring
- •Built following IPC/WHMA-A-620E
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Ready to Get Your Project Moving?
Get automotive and marine cable assemblies built to survive the elements. No minimum orders, 2 weeks turnaround, and engineered for harsh environments.